Horizontal Drum Fermenter – One Machine for All Organic Waste? Really?

Horizontal Drum Fermenter is professionally designed to treat organic waste such as livestock and poultry manure, kitchen waste, sewage sludge, and straw, achieving harmlessness, volume reduction, and resource recovery. Horizontal drum fermenter features intelligent temperature control, a sealed and odorless system, and rapid composting in 2-3 days. Exported globally, it supports overseas installation and after-sales service.

I. Overview of Horizontal Drum Fermentation Tank

Maxton’s horizontal drum high-temperature aerobic fermentation machine is the company’s core environmental protection equipment. It is specifically designed for high-moisture organic waste such as livestock and poultry manure, kitchen waste, sewage sludge, agricultural and forestry straw, and food processing waste. Through high-temperature aerobic microbial fermentation technology, it achieves harmlessness, volume reduction, stabilization, and resource recovery of waste. The treated material can be directly used in organic fertilizer production, soil improvement, landscaping, and landscaping cover soil, making it a core piece of equipment for modern organic circular agriculture and environmental protection.

II. Working Principle of Horizontal Rotary Drum Fermenter

The Maxton horizontal drum high-temperature aerobic fermenter mixes organic waste, biomass additives, and recycled materials according to a process ratio, adjusting the moisture content to 60%–65%, before introducing them into a closed drum fermentation system. Under the rotation of the drum and the action of internal guide plates, the materials undergo continuous mixing, crushing, turning, oxygenation, temperature control, and dehumidification, providing an optimal growth environment for aerobic microorganisms.

The horizontal drum fermenter’s temperature control system stably maintains the temperature at 55℃–60℃, rapidly degrading organic matter and killing pathogens, parasite eggs, and weed seeds. A negative pressure deodorization system centrally treats exhaust gas, achieving odorless, pollution-free, and closed-loop operation. After fermentation through a heating period → high-temperature sterilization period → cooling and maturation period, the material is discharged and can be directly connected to the Maxton organic fertilizer production line for further processing, such as screening, granulation, and packaging.

III. Core Structure and Technical Advantages of Horizontal Drum Fermentation Tanks

1. Horizontal, Sealed, Insulated Structure: Low Energy Consumption, Small Footprint

Low operating load, smooth material feeding and discharging, segmented fermentation without material mixing; the entire machine is insulated, ensuring efficient operation even in low-temperature environments, with energy consumption far lower than traditional trough fermentation.

2. Patented Sealing System: Odorless and Environmentally Friendly Throughout the Process

Patented sealing at both the feeding and discharging ends prevents odor leakage and dust diffusion. Combined with biological deodorization, it meets the environmental requirements of farms and industrial parks.

3. Built-in Dispersing and Crushing Device: Prevents High-Moisture Materials from Clumping

Automatically breaks up lumps of manure, sludge, and other materials, ensuring uniform oxygen penetration, thorough fermentation, and consistent maturity.

4. Intelligent PLC/Touchscreen Fully Automatic Control

Automatically stirs, aerates, controls temperature, dehumidifies, and discharges materials, supporting continuous operation 365 days a year without manual intervention.

5. Triple Closed-Loop Control of Temperature, Humidity, and Oxygen

Real-time monitoring and adjustment improve fermentation efficiency by over 80% compared to traditional processes.

6. High-temperature sterilization for thorough harmlessness:

Temperatures can reach 50–65℃ (80–100℃ for high-end configurations), killing pathogens, insect eggs, and weed seeds, meeting international organic fertilizer standards.

7. Dedicated hot air circulation heating system for cold regions:

Central shaft heating + waste heat recovery ensures uninterrupted operation and no production reduction in winter.

8. Fast fermentation and high efficiency:

Output in 2–3 days, with a cellulose degradation rate ≥75%, far exceeding traditional processes (42%).

9. Highly adaptable to various materials, multi-functional:

Can process high-moisture organic waste such as manure, sludge, kitchen waste, straw, mushroom residue, and food waste.

IV. Authoritative Endorsement from the Chief Technology Officer

“In the research and development of our horizontal drum fermenter, we have focused on overcoming four major industry pain points: easy clumping of high-moisture materials, slow fermentation in low-temperature environments, incomplete deodorization in sealed environments, and insufficient fermentation uniformity. Through a patented sealing structure, internal dispersing and crushing system, intelligent closed-loop control of temperature, humidity, and oxygen, and hot air circulation insulation technology, the equipment can stably reach the optimal fermentation range of 55–60℃ under various climatic and material conditions, increasing the cellulose degradation rate to over 75% and shortening the fermentation cycle to 2–3 days, truly achieving efficient, stable, odorless, and energy-saving industrial continuous fermentation.”

—Professor Yang, Maxton Environmental Equipment R&D Technical Director

V. Technical Parameters

• Brand: Maxton

• Fermentation Method: High-temperature aerobic fermentation (continuous/intermittent)

• Applicable Materials: Livestock and poultry manure, kitchen waste, sludge, straw, etc.

• Fermentation Cycle: Rapid composting in 2–3 days

• Temperature Control Range: 55℃–60℃

• Cellulose Degradation Rate: ≥75%

• Control Method: PLC/Touchscreen intelligent automatic control

• Operating Mode: 24-hour continuous operation

• Applicable Scenarios: Livestock farms, organic fertilizer plants, environmental treatment

Application Areas:

• Large-scale livestock farms: Chicken manure, pig manure, cow manure, sheep manure treatment

• Organic fertilizer plants: Raw material fermentation, deodorization, sterilization, and composting

• Environmental engineering projects: Kitchen waste, domestic sewage sludge, organic solid waste treatment

• Agricultural/planting bases: Resource utilization of straw, vegetable waste, and mushroom residue

• Waste treatment plants: Landfill cover soil, production of nutrient soil for landscaping

• Global exports: Central Asia, Russia, Africa, Southeast Asia, Eastern Europe, South America

VI. FAQ

1. What materials can the horizontal drum fermenter process?

Horizontal drum fermenter can process high-moisture organic waste such as pig manure, cow manure, chicken manure, domestic sewage sludge, kitchen waste, straw, mushroom residue, and food waste.

2. How long does it take to ferment a batch in a horizontal drum fermenter?

Standard models complete fermentation and composting in 2-3 days, more than 80% faster than traditional fermentation.

3. Does the equipment require dedicated personnel to operate?

No. The horizontal drum fermenter is fully automatic with PLC control, automatically stirring, aerating, controlling temperature, and discharging, allowing for 24-hour unattended operation.

4. Is there an odor during fermentation?

The fully enclosed structure + patented sealing + negative pressure deodorization system results in virtually no odor, meeting environmental emission requirements.

5. Can it be used normally in cold winters?

Yes. Maxton offers models with hot-air circulation heating and waste-heat recovery, ensuring stable fermentation in low-temperature environments.

6. Can the fermented material be directly used as organic fertilizer?

Yes. After fermentation, the material is sterilized, deodorized, and matured, and can be directly granulated, packaged, sold, or used for soil improvement.

7. Is the equipment energy-intensive?

Very energy-efficient. The drum has a low load and intelligent frequency-conversion control, resulting in energy consumption far lower than that of fermentation equipment.

8. Does it provide overseas installation and after-sales service?

Yes. Maxton provides global export, customs clearance, logistics, on-site installation, commissioning, training, and lifetime after-sales support.

VII. Maxton Global Service Guarantee

• Free project design and factory layout
• One-stop service for equipment production, quality inspection, export, and logistics
• On-site installation, commissioning, and training by overseas engineers
• Warranty on core components, long-term supply of original parts
• 24-hour remote technical support and global maintenance services

Maxton is a leading global manufacturer and exporter of organic waste treatment equipment, complete organic fertilizer production lines, and environmental protection equipment. Leveraging Professor Yang’s 30 years of industry experience and a mature manufacturing supply chain, Maxton focuses on providing global customers with technologically mature, stable, and internationally compliant organic waste treatment equipment and organic fertilizer production lines. The company possesses comprehensive experience in production, installation, commissioning, and overseas project integration. Maxton specializes in livestock and poultry manure treatment, organic solid waste resource utilization, and soil improvement equipment. Its products are sold to over 80 countries and regions worldwide, providing stable, efficient, and internationally compliant integrated solutions for farms, organic fertilizer plants, environmental projects, and agricultural parks.

If you want to know more about the horizontal drum fermenter, please feel free to contact us anytime!